Medical Devices

A variety of materials are available for delicate adhesive applications involving direct skin contact, including active ingredient delivery systems and indicating labels. As the industry is rapidly moving toward more wearable devices and sensors for vital function monitoring, we have extensive experience with breathable adhesive materials with high MVTR, and materials that are ideal for delicate skin applications.

ISO 13485:2016 and ISO 9001:2015 certified, Topflight operates under stringent guidelines and strict confidentiality practices. Our outstanding research and development staff works with clients from the inception of an idea through the commercialization of the product. We offer the broadest range of manufacturing capabilities available, specializing in precision die-cutting, silicone adhesives, adhesive-free zones, non-reactive materials, hydrophilic and hydrophobic adhesives, moisture barrier foils, and high MVTR films.

Manufacturing of diagnostic products requires unmatched precision, repeatability, and materials knowledge. Topflight is recognized as a medical device market leader and has worked with several Fortune 1000 companies in creating devices for blood/glucose monitoring; testing for pregnancy, HIV, drugs of abuse, and cholesterol; and blood coagulation. Our extensive experience with a variety of converting techniques necessary for the medical field sets us apart from most printers or converters. ISO 13485:2016 and ISO 9001:2015 certifications, Lean Manufacturing, and system-driven mandated procedures ensure quality and confidence in every stage of product development.

Precision die-cutting with in-line laser cutting and punching gives the customer maximum design flexibility and various options for manufacturing parts economically. Some of the many products that can be produced on our wide variety of equipment include diagnostic test strips; microtiter plate lids, covers, and adhesives; glucose monitoring devices; lateral & capillary flow assays and microfluidic tests.

Topflight has over 40 years of experience in the medical device industry and brings a wide range of capabilities to the table for our customers. We can take your product from the prototype stage to low-volume production, and then ramp seamlessly to high-volume manufacturing. Precision die cutting, laser cutting, multi-layer laminations, and up to 12 printing stations can all be combined to give you the design flexibility and the product you want, at the price you need. Some of our many capabilities include pulse oximeters, transdermal patches, EMI/RFI shielding, gaskets and spacers (Poron® & other closed/open cell foams), and radiological markers.

The demand for products that help with patient safety, comfort, and recovery is skyrocketing as the population ages. At the same time, medical and surgical device manufacturers are under continuing pressure to reduce costs while adding features and value to their products. Having a manufacturing partner that will enable you to design products for efficient production is critical in today’s environment.

Advanced Wound Care products are used to treat chronic or severe wounds. As the demand for medical device products continues to grow due to an aging population and a diabetes epidemic, new materials and capabilities are constantly being developed. Topflight’s wound care manufacturing capabilities include precision die cutting (steel rule, male-female, and rotary), laser cutting, prototyping, multi-layer laminating, and assembly. In addition, delicate and low-tensile strength materials can be incorporated into designs with our precise electronic tension controls.

Topflight works with the leading medical materials and adhesives companies to provide inputs for design options that deliver premium performance and manufacturing efficiency. From skin-friendly adhesives to breathable dressings and closures, Topflight can work with you to find the best material for your application. Some of our many key applications and products include hydrocolloids and hydrogels, island placement dressings, wound and suture closure strips, negative pressure dressings, patterned or zoned adhesives, and IV site care.